My Focus ZX5 Project - Printable Version

My Focus ZX5 Project - Printable Version

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My Focus ZX5 Project - incognito27 - 11-17-2012

Hey all , Haven't done a whole lot of talking on here , But if you are on FF also i have been there , but since this is a smaller group of More Canadian nature i figure i better live up to my nationality and bring some of my Focus love here too Tongue

I will post up my project thus far , you guys can tell me what you think and go from there.

[Image: bdnyqc.jpg]

This is what i started with , Had just got the rims and tires on her.

[Image: 29232tw.jpg]

First thing i did was i color matched the front upper grill.

[Image: 11soy6t.jpg]

Then i went and found a local parts store that could get a SVT front lower grill , and so i modded the original to fit the SVT one.

[Image: 8yzu49.jpg]

Then i repainted the CAI to match my color scheme i was going for , and painted the battery cover too . God thats a dirty engine bay.....

[Image: 2dkbtw7.jpg]

Did a little interior painting, vent rings , and corners and door handles.

[Image: 2i7olti.jpg]

Then i had my engine bay cleaned!!!

[Image: 2dk0m6v.jpg]

Not just cleaned But also finally got a euro upper grill!!

[Image: m67on.jpg]

Got something new and exciting from Massive Performance
a Trophy Valve cover!!!

[Image: 21odi7l.jpg]

And not just the valve cover a Front and rear strut bars too!!

[Image: 10qezp3.jpg]

Front strut bar and Valve cover installed

[Image: 9i7mde.jpg]

Better look

[Image: 4qq1pl.jpg]

and finally and definitly not the last of it i got new HVAC knobs

More projects to come and pictures too .....

Gotta pause the upgrades until i figure out a vibration issue.

UPDATE!!!!

So i test fit the bumper , needed a little persuasion on one side , but in the end she fit on pretty good.

[Image: 2ryoytf.jpg]

Now to tear it all down again for the repair.

RE: My Focus ZX5 Project - hardk0re - 11-17-2012

like the white/purple, love the hvac knobs where did you get them?

don't like the vc breather, imho catch can or just back to intake..

RE: My Focus ZX5 Project - incognito27 - 11-17-2012

I bought the knobs from a FF member , but they are readily available on ebay for around 15 bucks

I am keeping my eyes open to a whole new CAI but it is down my list of things to do.

RE: My Focus ZX5 Project - 2000zx3sct - 11-18-2012

Very nice car

RE: My Focus ZX5 Project - adamzx5 - 11-18-2012

How much more was it to get white for the valve cover?

RE: My Focus ZX5 Project - incognito27 - 11-19-2012

(11-18-2012, 05:46 PM)adamzx5 Wrote: How much more was it to get white for the valve cover?

From my understanding , there isn't a extra cost for a different color. I can't defulge the deal i had with massive , but based on their site there was no extra cost as they do their own powder coating.

RE: My Focus ZX5 Project - adamzx5 - 11-19-2012

They really do an awesome job on there powder coating.

RE: My Focus ZX5 Project - 1seensvt - 11-19-2012

nice stuffs

RE: My Focus ZX5 Project - drunkinmonkey - 11-19-2012

lookin good man

RE: My Focus ZX5 Project - incognito27 - 11-23-2012

Updated post ! Tongue

RE: My Focus ZX5 Project - 2000zx3sct - 11-23-2012

Lookin good man , what are your plans to repair it ?

RE: My Focus ZX5 Project - incognito27 - 11-23-2012

Well the nasty scratches im just filling with a plastic weld epoxy and sanding to smooth it out. the cracks i will be doing plastic weld with wire mesh on the back and front. i will probably have it done and completed next week.

Today i already sanded 3/4 of the bumper and filled in the scratches, tomorrow i will sand what i did today and remove the bumper and replace with my old one . Monday i will start the cracks , and by wednesday hopefully be doing paint.

RE: My Focus ZX5 Project - ZX3_2NV - 11-24-2012

Never seen those HVAC Knobs before very nice, Keep up the good work.

RE: My Focus ZX5 Project - incognito27 - 11-24-2012

Today , well this morning , which is all the time i had before rain fell , but i sanded the nasty scratches and basically melted a little abs plastic into the scratches to fill them , so thats done , monday , as long as weather hold will take the bumper off , and start work on the cracks . Once thats done , wet sand , and prime , wet sand , prime , then if all looks good paint!! Tongue

, gotta order me some fogs though

Started the custom wireing harness i am making to accomidate the SVT fogs and new headlights i am getting , so far looks good.

RE: My Focus ZX5 Project - 2000zx3sct - 11-24-2012

What kind of headlights you getting?

RE: My Focus ZX5 Project - incognito27 - 11-24-2012

[Image: 2pquluv.jpg]

Bought them from a FF member

RE: My Focus ZX5 Project - incognito27 - 11-27-2012

So a small update , AS it snowed hits Morning (&#^$&&#&R#&^&@) but didn't stop me from doing a little work , took the SVT bumper off , then my old on back on , then started to repair the damage on the SVT one.

So as of 5 pm i have all the repairs done. Tomorrow sand down he excess plastic , and then rough it all up and prime. And Wetsand , and prime ad wetsand and see where i go there.

I am hoping to have it all primed by tomorrow evening.

I also start making a wire harness for my new headlights and SVT fogs. as my car doesn't use the same connections , i had to make my own harness.

Will post pictures tomorrow of the repair ad hopefully a primed bumper.

RE: My Focus ZX5 Project - incognito27 - 11-29-2012

So another update , bumper is repaired fully , and the following are pics of my repair.

[Image: a3wy1.jpg]

This was the worst repair on the thing , as it was a pressure joint , so it deserved a little more attention. so in the back looks ugly, but the front looks good.

[Image: 23kyuzq.jpg]

this was a simple matter of reinforcing the crack which is not a supporting crack , but it is repaired and reinforced.

[Image: 123mn1t.jpg]

Some more of the reinforcement and repair

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some more reinforcement

[Image: 30tjchu.jpg]

the front facing side of the first image , the major repair crack.

[Image: 2cr944h.jpg]

This is after today , 1st coat of white finally went on , after a few bouts of primer and wet sand to smooth it.

[Image: 20h24qe.jpg]

Tomorrow a little wet sand for a little over spray , then another coat of white . and wetsand , then clear coat.

keep in mind i am also doing this when it is far too cold to be doing this. i am baking the bumper useing a heat gun ...... not the best way to do this. but since i am in a competition with father time , and mother nature .

i want this on for the winter.

So thats where i am at. when i have the clear coat on and the lip and grill oni will take a few more pictures to show.

RE: My Focus ZX5 Project - pogo - 11-29-2012

Look really good man. The white is awesome. Good job on the bumper too. I saw what it looked like at first. Lol

RE: My Focus ZX5 Project - hardk0re - 11-29-2012

looking good, what paint are you using? Hope it has flex agent in it....