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Air Intake Manifold
#1
Hello,

I took my 2003 Ford Focus Se Wagon in to my mechanic because I noticed a change in the sound of the engine.
I was told the air intake manifold was cracked. Anyone else had this problem? I was told the repair cost would be in the $800 range!

Can it be patched?????

Anyones help would be greatly appreciated!

Thanks, Carol
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#2
get a used one for $80
2002 Ford Focus ZTS (Gave it away)
125whp/129wtq
2006 Subaru Impreza WRX with JDM 6 speed
207whp/273wtq Innovative tuned on Mustang dyno (Stage 2)13.9@99mph
320whp/330wtq Innovative tuned on Mustang dyno (Stage 3)
352whp/360wtq Dynojet
13.3@106mph
2004 Ford F-150 Lariat
2008 Honda CBR600RR "Silver Bullet" R.I.P.
2009 Honda CBR600RR "To Punish & Enslave"
2001 Honda CBR F4i Stunt bike "Burn the Rubber, not your soul"
2013 China 90cc dirt bike
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#3
Where do you suggest I get it from?
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#4
Hell get a upgraded one from ford or some other company. Don't replace, upgrade.
Currently - 2014 GMC Sierra 1500 SLE 4X4 Work Truck. Needs a Super Charger
2012 F150 Eco Boost Work Truck < Died several times and now it's some farmer problem.
No Longer Sleeping/In Surgery Having A Heart Transplant - 2005 Focus ZX5 Sonic Blue Modified
Sold - 1992 Astro Van CS Sky Blue Stock
Sold - 1994 Excel 2DR HB Teal First Car

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#5
What motor do you have? Zetec (16v dual over head cam) or SPI (8v split port)?

If it is a Zetec i have 2 intake manifolds in my garage and you are free to take your pick. Free to be Picked up or pay for shipping or delivery :D
2002 pitch black ZX3
__________________
Mach HIDs, 02 RS upper grille, Cervini's body kit, DTM drop mirrors, D2 coilovers, purple focussport strut tower bar and chrome rear bar, purple FC tb, Powerworks supercharger, optima yellow top, SVT ceramic coated header,Random Tech SVT/Zetec hi-flow cat , bosal flex, vibrant cat back with custom dual tips, b&m short throw shifter, pro-fit fuel door, shorty antenna, race-pedals.com "focus" pedals, clear 3rd brake light, SVT hvac controls, Transfer Racing billet hvac knobs, RS shift knob, RS Sparco E-brake handle, Mazda3 rear wiper, CarZone 3 piece roof wing, 17" Keskin KT4 wheels

Classic Painting
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#6
SL8RZZX3,Oct 8 2008, 11:18 AM Wrote:What motor do you have? Zetec (16v dual over head cam) or SPI (8v split port)?

If it is a Zetec i have 2 intake manifolds in my garage and you are free to take your pick. Free to be Picked up or pay for shipping or delivery :D
[right][snapback]274163[/snapback][/right]

I am a complete novice to all of this. I will go out and check the engine in my car. I know it is a Zetec engine. I have an Se Wagon.

Carol
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#7
Ok if it is a Zetec then the intake manifolds i have will fit!

where are you located?
2002 pitch black ZX3
__________________
Mach HIDs, 02 RS upper grille, Cervini's body kit, DTM drop mirrors, D2 coilovers, purple focussport strut tower bar and chrome rear bar, purple FC tb, Powerworks supercharger, optima yellow top, SVT ceramic coated header,Random Tech SVT/Zetec hi-flow cat , bosal flex, vibrant cat back with custom dual tips, b&m short throw shifter, pro-fit fuel door, shorty antenna, race-pedals.com "focus" pedals, clear 3rd brake light, SVT hvac controls, Transfer Racing billet hvac knobs, RS shift knob, RS Sparco E-brake handle, Mazda3 rear wiper, CarZone 3 piece roof wing, 17" Keskin KT4 wheels

Classic Painting
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#8
[quote=SL8RZZX3,Oct 8 2008, 11:50 AM]
Ok if it is a Zetec then the intake manifolds i have will fit!

where are you located?


I am in Aurora, Ontario.
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#9
I can probably have one dropped off to you tomorrow if you are home durring the day, or left for you.
2002 pitch black ZX3
__________________
Mach HIDs, 02 RS upper grille, Cervini's body kit, DTM drop mirrors, D2 coilovers, purple focussport strut tower bar and chrome rear bar, purple FC tb, Powerworks supercharger, optima yellow top, SVT ceramic coated header,Random Tech SVT/Zetec hi-flow cat , bosal flex, vibrant cat back with custom dual tips, b&m short throw shifter, pro-fit fuel door, shorty antenna, race-pedals.com "focus" pedals, clear 3rd brake light, SVT hvac controls, Transfer Racing billet hvac knobs, RS shift knob, RS Sparco E-brake handle, Mazda3 rear wiper, CarZone 3 piece roof wing, 17" Keskin KT4 wheels

Classic Painting
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#10
[quote=SL8RZZX3,Oct 8 2008, 12:00 PM]
I can probably have one dropped off to you tomorrow if you are home durring the day, or left for you.
I tried to send you a private message but it wouldn't let me. With my address. Don't exactly want to post it to the world :)

What do you suggest?
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#11
I recieved your PM 3 times :D

and pm'd you back
2002 pitch black ZX3
__________________
Mach HIDs, 02 RS upper grille, Cervini's body kit, DTM drop mirrors, D2 coilovers, purple focussport strut tower bar and chrome rear bar, purple FC tb, Powerworks supercharger, optima yellow top, SVT ceramic coated header,Random Tech SVT/Zetec hi-flow cat , bosal flex, vibrant cat back with custom dual tips, b&m short throw shifter, pro-fit fuel door, shorty antenna, race-pedals.com "focus" pedals, clear 3rd brake light, SVT hvac controls, Transfer Racing billet hvac knobs, RS shift knob, RS Sparco E-brake handle, Mazda3 rear wiper, CarZone 3 piece roof wing, 17" Keskin KT4 wheels

Classic Painting
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#12
$800 :ph34r:

yikes.
[Image: ncclogo.jpg]
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#13
Flofocus,Oct 8 2008, 12:26 PM Wrote:$800 :ph34r:

yikes.
[right][snapback]274182[/snapback][/right]
he sure does have a &quot;good&quot; mechanic :ph34r:

just one thing....you could buy a slightly used Zetec engine for like $350
2002 Ford Focus ZTS (Gave it away)
125whp/129wtq
2006 Subaru Impreza WRX with JDM 6 speed
207whp/273wtq Innovative tuned on Mustang dyno (Stage 2)13.9@99mph
320whp/330wtq Innovative tuned on Mustang dyno (Stage 3)
352whp/360wtq Dynojet
13.3@106mph
2004 Ford F-150 Lariat
2008 Honda CBR600RR "Silver Bullet" R.I.P.
2009 Honda CBR600RR "To Punish & Enslave"
2001 Honda CBR F4i Stunt bike "Burn the Rubber, not your soul"
2013 China 90cc dirt bike
Reply
#14
Most of that price will probably be labor, but i really don't want to know what a brand new intake manifold would cost either :blink:
2002 pitch black ZX3
__________________
Mach HIDs, 02 RS upper grille, Cervini's body kit, DTM drop mirrors, D2 coilovers, purple focussport strut tower bar and chrome rear bar, purple FC tb, Powerworks supercharger, optima yellow top, SVT ceramic coated header,Random Tech SVT/Zetec hi-flow cat , bosal flex, vibrant cat back with custom dual tips, b&m short throw shifter, pro-fit fuel door, shorty antenna, race-pedals.com "focus" pedals, clear 3rd brake light, SVT hvac controls, Transfer Racing billet hvac knobs, RS shift knob, RS Sparco E-brake handle, Mazda3 rear wiper, CarZone 3 piece roof wing, 17" Keskin KT4 wheels

Classic Painting
Reply
#15
When I swapped my intake manifold it wasnt an excessivly hard job, however I could see how it would cost a bit on the labour side. I had to do it twice, i put new gaskets in the first time but one didnt set right for some weird reson so I did it again and havnt had a problem since :)
2004 Ford Focus ZX5 MTX75 - Liquid Grey -

15.7 @ 86mph

1994 Pontiac Trans AM 25th Anniversary 6 spd -

12.3 @ 110mph

2013 Ford Focus ST - Oxford White

1/4 TBD
[Image: image,Burnin1,black,blue.png]
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#16
SL8RZZX3,Oct 8 2008, 04:22 PM Wrote:Most of that price will probably be labor, but i really don't want to know what a brand new intake manifold would cost either :blink:
[right][snapback]274200[/snapback][/right]
A new one imported from the US could be landed for 290 bucks - just for comparison sake.
2008 Fusion SEL MTX - DD1 * 2009 Fusion SEL - DD2 * 2007 Focus ZXW - R*I*P * 2004 Focus ZTW CD Silver - sold * 2004 Focus ZTW Black - sold * 2003 Focus ZTW Black - sold * 2001 Focus ZTW Gold - sold * 2000 Focus SE Wagon (ZTW option) - Black - sold * 2000 Focus SE Wagon (ZTW option) - Gold R*I*P

2003 Focus ZX5 infra-red Track Rat - R*I*P
2003 ZX5 CD Silver Track Rat - retired, but still in the driveway


New track rat: 2000 ZX3, Atlantic Blue * JRSC with lots more to come

* New Zetec crate motor - NFG - thanks Topspeed *
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#17
I really appreciate all the input from everyone. I am going to get a repair manual for my car. My Son is mechanically inclined and we are going to take a look at the manual and see if we are brave enough to tackle it together.

He has repaired several things on the engines of cars he has had. :D
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#18

Edit-why no quotes, bold type, images? I tried to post a how-to on the intake install.
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#19
02ztsian,Oct 9 2008, 11:21 AM Wrote:Edit-why no quotes, bold type, images? I tried to post a how-to on the intake install.
[right][snapback]274264[/snapback][/right]
None of that works in the &quot;welcome&quot; section ... need to post that up somewhere else.
2008 Fusion SEL MTX - DD1 * 2009 Fusion SEL - DD2 * 2007 Focus ZXW - R*I*P * 2004 Focus ZTW CD Silver - sold * 2004 Focus ZTW Black - sold * 2003 Focus ZTW Black - sold * 2001 Focus ZTW Gold - sold * 2000 Focus SE Wagon (ZTW option) - Black - sold * 2000 Focus SE Wagon (ZTW option) - Gold R*I*P

2003 Focus ZX5 infra-red Track Rat - R*I*P
2003 ZX5 CD Silver Track Rat - retired, but still in the driveway


New track rat: 2000 ZX3, Atlantic Blue * JRSC with lots more to come

* New Zetec crate motor - NFG - thanks Topspeed *
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#20
Thanks.
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