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Porting a Zetec Head
#1
(03-21-2013, 07:07 AM)stupica1 Wrote: yes the cylinders are getting bored, head is getting done too.

As Brandon said above yes the head is getting done too.

It is not finished but it is scraped out as much as I would like to on the Exhaust side of the head. And I am only doing what is necessary to increase airflow. In this case on the Exhaust side I figured it out to be roughly 20-25% more flow.
It still needs the Intake side scraped and polished and then the whole head cleaned and sanded smooth.
Also look on the far left port at the bottom of the inside of the port. There is a letter "C" in the metal. I thought it was kind of weird but then thought, hmm, the coolant much run underneath in the channels below.


STOCK
[Image: IMG-20130318-00365_zps65f27f21.jpg]
[Image: IMG-20130318-00366_zpsbe01063d.jpg]

SCRAPE VS STOCK
[Image: IMG-20130325-00367_zps796ab3b4.jpg]

POLISHED VS SCRAPED
[Image: IMG-20130325-00368_zpse39c17b3.jpg]

ALL POLISHED
[Image: IMG-20130327-00370_zpsbf7ac21e.jpg]
[Image: IMG-20130327-00371_zps5947f76b.jpg]
Currently - 2014 GMC Sierra 1500 SLE 4X4 Work Truck. Needs a Super Charger
2012 F150 Eco Boost Work Truck < Died several times and now it's some farmer problem.
No Longer Sleeping/In Surgery Having A Heart Transplant - 2005 Focus ZX5 Sonic Blue Modified
Sold - 1992 Astro Van CS Sky Blue Stock
Sold - 1994 Excel 2DR HB Teal First Car

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#2
hey I know that head! haha
05 focus se SLAMMED! 5 speed tranny swap with exedy stage 3 hypersingle clutch, raceland coils, MBRP exhaust, FSWERKS stage 2 turbo kit. Massive adjusting camber, toe arms. Steeda's HUGE rear sway bar with upgraded links. Roll bar in the back no backseats. no radio and tons of gauges!

...because RACECAR! haha
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#3
lol thought you would. What do you think of the exhaust so far?
Currently - 2014 GMC Sierra 1500 SLE 4X4 Work Truck. Needs a Super Charger
2012 F150 Eco Boost Work Truck < Died several times and now it's some farmer problem.
No Longer Sleeping/In Surgery Having A Heart Transplant - 2005 Focus ZX5 Sonic Blue Modified
Sold - 1992 Astro Van CS Sky Blue Stock
Sold - 1994 Excel 2DR HB Teal First Car

Reply
#4
Thats going to flow nice and smooth
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#5
looks awesome.
05 focus se SLAMMED! 5 speed tranny swap with exedy stage 3 hypersingle clutch, raceland coils, MBRP exhaust, FSWERKS stage 2 turbo kit. Massive adjusting camber, toe arms. Steeda's HUGE rear sway bar with upgraded links. Roll bar in the back no backseats. no radio and tons of gauges!

...because RACECAR! haha
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#6
It will look better when I acid bath it and don't worry I won't let the seals dry out or metal rust lol I will keep some fresh Amsoil on them.
Currently - 2014 GMC Sierra 1500 SLE 4X4 Work Truck. Needs a Super Charger
2012 F150 Eco Boost Work Truck < Died several times and now it's some farmer problem.
No Longer Sleeping/In Surgery Having A Heart Transplant - 2005 Focus ZX5 Sonic Blue Modified
Sold - 1992 Astro Van CS Sky Blue Stock
Sold - 1994 Excel 2DR HB Teal First Car

Reply
#7
ballin. lol yeah she could use a good acid bath. clean her up nice lol
05 focus se SLAMMED! 5 speed tranny swap with exedy stage 3 hypersingle clutch, raceland coils, MBRP exhaust, FSWERKS stage 2 turbo kit. Massive adjusting camber, toe arms. Steeda's HUGE rear sway bar with upgraded links. Roll bar in the back no backseats. no radio and tons of gauges!

...because RACECAR! haha
Reply
#8
Now for the Intake side

Stock
[Image: IMG-20130401-00373_zps7ff75f4f.jpg]
[Image: IMG-20130401-00372_zps66f4c900.jpg]
[Image: IMG-20130401-00376_zps6a729d2a.jpg]

Scrape VS Stock
[Image: IMG-20130401-00374_zpsf7efd272.jpg]

Polished
[Image: IMG-20130401-00375_zps472ce059.jpg]
[Image: IMG-20130401-00378_zps71c4e35c.jpg]

Lightly Sanded
[Image: IMG-20130401-00377_zps4f38720e.jpg]
[Image: IMG-20130402-00379_zpsd28dbe84.jpg]


Now it just needs a Acid Wash and I can have it back in your hands this weekend.
Currently - 2014 GMC Sierra 1500 SLE 4X4 Work Truck. Needs a Super Charger
2012 F150 Eco Boost Work Truck < Died several times and now it's some farmer problem.
No Longer Sleeping/In Surgery Having A Heart Transplant - 2005 Focus ZX5 Sonic Blue Modified
Sold - 1992 Astro Van CS Sky Blue Stock
Sold - 1994 Excel 2DR HB Teal First Car

Reply
#9
Looks nice. I worked at a plant that machined the 5.4's and 6.2's for ford and the heads look so good when they come out of the cnc.
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#10
soo shiney
05 focus se SLAMMED! 5 speed tranny swap with exedy stage 3 hypersingle clutch, raceland coils, MBRP exhaust, FSWERKS stage 2 turbo kit. Massive adjusting camber, toe arms. Steeda's HUGE rear sway bar with upgraded links. Roll bar in the back no backseats. no radio and tons of gauges!

...because RACECAR! haha
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