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Flex pipe replacement on '05 ZX5
#2
(05-04-2011, 02:55 PM)JoE Wrote: I've come to the forum in hopes to get some ideas from the pros on what to do in my situation.

I've got a broken section in the flexible pipe connecting the exhaust lines to the catalytic converter which goes up to the engine.

It just happens that Ford has made the exhaust manifold, catalytic converter and flexible pipe a single assembly.Dodgy..this means replacing something as simple as a flexible pipe will cost a whopping $700 (only part price) & several hours of labour.

Has anyone else end up having the same issue? Did you replace the entire assembly or do you know of a shop in Toronto that can just weld on a new pipe?

I've attached photos for everyone to get an idea what this area looks like. (got the photos from other websites)

Quick info from this link too:
http://duratec.wikispaces.com/modification-header



Welcome - how many km and is your car auto or stick?

Too bad about the flex pipe ... FWIW that price is excellent for the entire assembly you mention.

Have you taken it to an independent exhaust shop? Just about anyone with decent welding skills should be able to cut out the old flex pipe and weld in a new one.

While you're at it you should also address any possible cause of flex pipe failure such as missing or unattached exhaust hangars, or failed engine mounts.

I can recommend a shop in Brampton that I trust ... where are you located?
2008 Fusion SEL MTX - DD1 * 2009 Fusion SEL - DD2 * 2007 Focus ZXW - R*I*P * 2004 Focus ZTW CD Silver - sold * 2004 Focus ZTW Black - sold * 2003 Focus ZTW Black - sold * 2001 Focus ZTW Gold - sold * 2000 Focus SE Wagon (ZTW option) - Black - sold * 2000 Focus SE Wagon (ZTW option) - Gold R*I*P

2003 Focus ZX5 infra-red Track Rat - R*I*P
2003 ZX5 CD Silver Track Rat - retired, but still in the driveway


New track rat: 2000 ZX3, Atlantic Blue * JRSC with lots more to come

* New Zetec crate motor - NFG - thanks Topspeed *
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Messages In This Thread
Flex pipe replacement on '05 ZX5 - JoE - 05-04-2011, 02:55 PM
RE: Flex pipe replacement on '05 ZX5 - ZTWsquared - 05-04-2011, 07:03 PM

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