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Intake Manifold Design
#1
well i was bored at work and quick designed a intake manifold for the turbo focus.

let me know what you guys think, also if anyone has a cad drawing for the intake flange that would help me a huge amount thanks.

[Image: manifold-6.jpg]
[Image: manifold-1.jpg]
[Image: manifold-2.jpg]
[Image: manifold-3.jpg]
[Image: forumn-stuffcopy.jpg]
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#2
GD with intake....anything else is new with your car?
u show up like twice a year on here might as well give us some update
2002 Ford Focus ZTS (Gave it away)
125whp/129wtq
2006 Subaru Impreza WRX with JDM 6 speed
207whp/273wtq Innovative tuned on Mustang dyno (Stage 2)13.9@99mph
320whp/330wtq Innovative tuned on Mustang dyno (Stage 3)
352whp/360wtq Dynojet
13.3@106mph
2004 Ford F-150 Lariat
2008 Honda CBR600RR "Silver Bullet" R.I.P.
2009 Honda CBR600RR "To Punish & Enslave"
2001 Honda CBR F4i Stunt bike "Burn the Rubber, not your soul"
2013 China 90cc dirt bike
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#3
naw nothing new with the car, just lowered it.

and designing some parts, this winter its comming off the road and im going to turn it into a full out drag car.
[Image: forumn-stuffcopy.jpg]
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#4
hope u booked Aug weekend off so you can come racing.

The manifold looks great, looks like a Magnus manifold for a 4G63.

I'll be putting something together over the winter with a custom intake aswell and quite possibly we might have to full out drag focus in the summer of 09.

good luck with the build and you better come out and beat up on some V8's in Aug

Edited by flofocus: you know the drill!
DruZX3 You Tube Page
My Rides on Car Domain

2001 Ford Focus ZX3 - Daily Driver
2008 Lincoln MKX Limited Edition - Grocery Getter
2007 Suzuki GSXR 600 - Rode and Sold
2004 Jeep Liberty Renegade - Offroaded and Sold
2008 Jeep Wrangler Unlimited X - R.I.P. Electrical Fire
2000 Ford Focus ZX3 - Traded in Now DrunkinMonkeys Car
2003 Ford Taurus Wagon - Inherited Drove and Sold
2000 Ford Focus ZX3 Turbo - Award Winning 336 WHP - Parted and Scraped
1990 Ford Festiva - My 1st Car

[Image: ZX3PixelCarEngineVIEW.png]
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#5
that looks awsome are you thinking of making more then one and selling them becaus i'm in when I get my turbo kit.
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#6
It's a wicked concept, but it would need to be flow-tested before you chalk it up as a success... especially when compared with the numbers for the early 2000 Zetec IM and the Cosworth IM.

Just food for thought :)
Daily driver 1: 2007 Jeep Wrangler Unlimited Sport "S"

33" BFG Mud-Terrain KM2s, lots of Rough Country gear - bumper, 2.5" lift, swaybar disconnects, Superwinch 10,000lb winch, Detroit Locker in rear D44 axle, custom exhaust, K+N filtercharger, Superchips-tuned.

Daily driver 2: 2006 Subaru Legacy GT

COBB Stage 1+ package - AccessPort tuner, COBB intake and airbox. Stage 2 coming shortly - COBB 3" AT stainless DP and race cat, custom 3" Magnaflow-based exhaust and Stage 2 COBB tune.
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#7
I bet u $100 bucks that style intake manifold will out flow ford racing and the 2000 intake manifold
DruZX3 You Tube Page
My Rides on Car Domain

2001 Ford Focus ZX3 - Daily Driver
2008 Lincoln MKX Limited Edition - Grocery Getter
2007 Suzuki GSXR 600 - Rode and Sold
2004 Jeep Liberty Renegade - Offroaded and Sold
2008 Jeep Wrangler Unlimited X - R.I.P. Electrical Fire
2000 Ford Focus ZX3 - Traded in Now DrunkinMonkeys Car
2003 Ford Taurus Wagon - Inherited Drove and Sold
2000 Ford Focus ZX3 Turbo - Award Winning 336 WHP - Parted and Scraped
1990 Ford Festiva - My 1st Car

[Image: ZX3PixelCarEngineVIEW.png]
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#8
more solidedge fun, and yes i was very bored at work again.

[Image: manifold_1-1.jpg]
[Image: manifold_2-1.jpg]
[Image: forumn-stuffcopy.jpg]
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#9
what software do u use?
2002 Ford Focus ZTS (Gave it away)
125whp/129wtq
2006 Subaru Impreza WRX with JDM 6 speed
207whp/273wtq Innovative tuned on Mustang dyno (Stage 2)13.9@99mph
320whp/330wtq Innovative tuned on Mustang dyno (Stage 3)
352whp/360wtq Dynojet
13.3@106mph
2004 Ford F-150 Lariat
2008 Honda CBR600RR "Silver Bullet" R.I.P.
2009 Honda CBR600RR "To Punish & Enslave"
2001 Honda CBR F4i Stunt bike "Burn the Rubber, not your soul"
2013 China 90cc dirt bike
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#10
solidedge.
[Image: forumn-stuffcopy.jpg]
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#11
Looks like the common shorty header that you can find on E-Bay. Nice drawing though.
Focus man, Focus........ Team Psychological Disaster
2008 Taurus X to be modded.
2002 ZX5 parted out. Forever known as the "SLOCUS".

2010 Dyno #'s 102.96HP/105.84TQ
2011 Dyno #'s 111.44HP/115.17TQ
Still The Weakest LinkBlush

Dial 1-800-AUTO-PARTS for your local speed shop.
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#12
well it is the common shorty header, except it has a t3 flange, and made drew it up i used individual 90 deg bends, that you can get at ace stainless.

i basically made a manifold and now i have a parts list of how many 90's and straigt tubing i need.

its supposed to represent a ramhorn manifold.
[Image: forumn-stuffcopy.jpg]
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#13
Cool man. I was just mentioning the similarities. Nice job, now start welding and get'er done.
Focus man, Focus........ Team Psychological Disaster
2008 Taurus X to be modded.
2002 ZX5 parted out. Forever known as the "SLOCUS".

2010 Dyno #'s 102.96HP/105.84TQ
2011 Dyno #'s 111.44HP/115.17TQ
Still The Weakest LinkBlush

Dial 1-800-AUTO-PARTS for your local speed shop.
Reply
#14
no im not actually going to make one for me, my friend asked me to draw one up for him. im ordering the spa cast manifold soon.

ive seen great numbers being made with those manifold, and ill never have to worry about it cracking either.
[Image: forumn-stuffcopy.jpg]
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#15

Hey I have accesses to a laser scanner. I could give you dimensions if you were serious a bought making the manifold.

kamilk69,Jul 15 2008, 01:48 AM Wrote:well i was bored at work and quick designed a intake manifold for the turbo focus.

let me know what you guys think, also if anyone has a cad drawing for the intake flange that would help me a huge amount thanks.

[Image: manifold-6.jpg]
[Image: manifold-1.jpg]
[Image: manifold-2.jpg]
[Image: manifold-3.jpg]
[right][snapback]268732[/snapback][/right]
In Europe FORD is pronounced "\kwa-le-te\"

2008 f250 6.4 powerstroke/twin turbo/crew cab/XLT/4x4 Edge programmer, Cat and Dpf delete, mbrp exhaust. 650hp 850ft/tq.....
2002 red SVT sport'in European Appearance package rims, AEM cai, #4111 of 4788, ranger 12v plug cover, 4500k HID HI/LO, eibach springs, H&R 15mm wheel spacers. sold Sad
2000 yellow zx3 sold
1994 mazda mx3 sold
1992 ford festiva (RIP)
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