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Water in the rockers
#1
Where/how would it get in there? For the first time ever I heard water swishing around from what sounded to be underneath the passenger floor.

Got home, lay down underneath the car and I got water coming out of some holes that were factory drilled into the underbody.

Driver side is COMPLETELY dry, passenger side is noticeably wet. Near those holes, if I stick my finger in them (this is starting to get dirty) and shake it around I can feel water, and enough of it that it drips down my hand.

It's rained a lot over the past 2 days but I haven't driven at all... so where should I start looking for why there is water in the rockers/underbody?
any info on underbody coating?

mine seems to have either a ton of buildup or some rubbery stuff. I jacked the back of my focus up in the air so that it's leaning forward and yep, water's coming out of the rockers especially the right side.

it's not a ton, but it's some.


i looked underneath and couldn't find the rocker drains. but i can't figure out what is coated on the bottom of my focus.
i found a spot that seemed to be where the water was coming from so I started picking away at the undercoating and ended up finding nothing underneath it.

all i found was these... parallelogram shaped holes that were filled in, about 1inch long and 1/4inch wide. There were a few of them but I didn't count em. Are those supposed to be the drains?
2003 Focus ZX5 Racecar/Perma broke/Storage
2011 Volkswagen Jetta Daily Driver
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#2
the puddle that has been dripping out, and still is. It hasn't rained here for HOURS and everything has completely dried up.
[Image: img0380fy.jpg]
the parallelogram I was talking about, where I picked away at the undercoating to see if the water was coming from behind it
[Image: img0382pl.jpg]
more pics of the parallelo's
[Image: img0384di.jpg]
you can really see it up close in this picture - are these the drains?
[Image: img0385ay.jpg]
2003 Focus ZX5 Racecar/Perma broke/Storage
2011 Volkswagen Jetta Daily Driver
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#3
I believe seeing a forum (somewhere) that was talking about how some Focuses had undercoating sprayed in such a way that the drains in doors and rocker panels were non-functional, leading to premature rust. One person's picture would show open holes, the next plugged by undercoating.
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#4
Pretty much what Moon said.

On the bottom of the pinch welds under the rockers (you can see them in picture 3-4)
there are little arched shaped slots with small holes in them, some are full of a sealant of some sort.
Run your fingers along the seem to find them then get a little thin screw driver or something similar and just open the holes up larger to free the water.
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#5
those arch shaped slots, is that what I took pictures of?
2003 Focus ZX5 Racecar/Perma broke/Storage
2011 Volkswagen Jetta Daily Driver
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#6
The pinch weld part look similar to the pic I uploaded, I did in photoshop so it's not the greatest pic.
The arched parts are about 12" apart from each other.


Attached Files
.jpg   Pinch Welds.jpg (Size: 40.04 KB / Downloads: 14)
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#7
oh ok, so... just to be clear, it IS those bumps I showed in the pics then! It is raining a ton outside right now so I'm not gunna go out there today and poke holes in the pinch welds but good to know!

Could/should I go to Ford and complain that the factory undercoating has caused the rockers to be clogged and see if I can argue them to do it? They did after all warranty/recall my from coil springs a ~week ago and the car is 8 years old lol
2003 Focus ZX5 Racecar/Perma broke/Storage
2011 Volkswagen Jetta Daily Driver
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#8
can/should I spray some oil inside the rockers just for good measure? just to maybe help slow down any rust that already starting to build up?
2003 Focus ZX5 Racecar/Perma broke/Storage
2011 Volkswagen Jetta Daily Driver
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