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Fswerks Turbo
#1
So... I have always been a fan of turbo cars... and well i think its time to start my saving for this kit!

What do you guys think? a stage 2 kit?

I will hopefully be doing this over the winter/spring time, any help would be great when it comes to installation time.

Im also looking for some input from current owners of the kit, AKA ignited83 and oscar, how long did it take you to do install and how long did it take to do remote tuning with randy?

I plan to have this all wrapped up in the next year or less.

Comments and recommendations are all welcome


Also along with this, once i have ordered the kit the following items will be up for grabs:

OBX stainless 4-1 header/flex pipe
Focussport Intake
Possibly my FS exhaust...(mite upgrade to 2.5")
2007 ZX4 2.0l unaturally aspirated
FSwerks stage 2 Turbo kit, Cosworth Intake Manifold, 3" custom HKS turbo back
regular stage 2 @10ps : 232whp/219wtq
stage 2 plus @ 13psi: 278whp/229wtq
Stage 2 plus @15psi: 296whp/240wtq

2013 Focus ST Tuxedo Black - The daily
Reply
#2
on a side not.....wanna do them struts this weekend already? lol

its been draggin for like a year :lol:
2002 Ford Focus ZTS (Gave it away)
125whp/129wtq
2006 Subaru Impreza WRX with JDM 6 speed
207whp/273wtq Innovative tuned on Mustang dyno (Stage 2)13.9@99mph
320whp/330wtq Innovative tuned on Mustang dyno (Stage 3)
352whp/360wtq Dynojet
13.3@106mph
2004 Ford F-150 Lariat
2008 Honda CBR600RR "Silver Bullet" R.I.P.
2009 Honda CBR600RR "To Punish & Enslave"
2001 Honda CBR F4i Stunt bike "Burn the Rubber, not your soul"
2013 China 90cc dirt bike
Reply
#3
NikiterZTS,Jun 18 2009, 02:24 PM Wrote:on a side not.....wanna do them struts this weekend already? lol

its been draggin for like a year  :lol:
[right][snapback]289790[/snapback][/right]

sunday morning work? i know its fathers day so spend dinner with him!
2007 ZX4 2.0l unaturally aspirated
FSwerks stage 2 Turbo kit, Cosworth Intake Manifold, 3" custom HKS turbo back
regular stage 2 @10ps : 232whp/219wtq
stage 2 plus @ 13psi: 278whp/229wtq
Stage 2 plus @15psi: 296whp/240wtq

2013 Focus ST Tuxedo Black - The daily
Reply
#4
GFXjamie,Jun 18 2009, 02:27 PM Wrote:
NikiterZTS,Jun 18 2009, 02:24 PM Wrote:on a side not.....wanna do them struts this weekend already? lol

its been draggin for like a year  :lol:
[right][snapback]289790[/snapback][/right]

sunday morning work? i know its fathers day so spend dinner with him!
[right][snapback]289792[/snapback][/right]

i think sunday works for me.......where though>???
2002 Ford Focus ZTS (Gave it away)
125whp/129wtq
2006 Subaru Impreza WRX with JDM 6 speed
207whp/273wtq Innovative tuned on Mustang dyno (Stage 2)13.9@99mph
320whp/330wtq Innovative tuned on Mustang dyno (Stage 3)
352whp/360wtq Dynojet
13.3@106mph
2004 Ford F-150 Lariat
2008 Honda CBR600RR "Silver Bullet" R.I.P.
2009 Honda CBR600RR "To Punish & Enslave"
2001 Honda CBR F4i Stunt bike "Burn the Rubber, not your soul"
2013 China 90cc dirt bike
Reply
#5
Alright here goes.

The FS Turbo is great. However if you are thinking about doing this, you should call Randy at Focussport to discuss the options available, especially how far you want your build to go. As for myself, I went with the GT28. I want passing power but the occasional race setup.

Cost wise:

Stage 1 Kit 3195.00
Stage 2 Kit 699.00
AEM Uego Wideband 250.00
Gauges, Pod, Wiring 250.00
New MAF Sensor 300.00
Add Freight and Duty and taxes.

You're going to have to make a few trips to Napa for missing things, hose clamps, hose heat shielding, sheet metal for an alternator heat shield. On FJ, Randy recommends a heat shield for the firewall, but that heat shield is for a PZEV engine, kinda worthless to us.

Comments on installation of stage 1:

Pros
1. Very easy to follow instructions.
2. Installation was over 2 days or 10hrs. One day to remove items and install Turbo/Manifold.

Cons
1. Contrary to the instructions, Install the TURBO and MANIFOLD LAST. PITA running tubing and hoses with it in the way.
2. Ask Randy for some Fuel injector adapters for the Bosch ones. I think CFM has them too. Cutting the fuel injector wires is another PITA since they are so short.
3. The MAF sensor location really stretches the wiring. Recommend finding some sort of extension.

All in all it is a pretty easy installation.

Datalogging with Randy is easy. Just do the datalogs and send to him via e-mail and he sends you the new tune.

As for the experience, IT IS FUN. Its even more fun having a sleeper setup. Keeping the second cat keeps the car fun, but quiet when you need to.

Now stage 2

The install is pretty easy for the intercooler, takes about an afternoon with a friend and a few beers.

I've only got as far as installing the boost gauge and boost tee, but the intercooler makes a good difference even on the stage 1 tune.

Just look at my sig and you'll see what I got.

I highly recommend getting new rubber, a dogbone mount, and 2.5" exhaust.

As from what I know that you like to drag race, upgrade your clutch and LSD before going Stage 2. Stage 2 with lots of hard shifting will kill a clutch fast.
Sold:2001 SE 2.0L SPI w/60mm TB, Steeda Shorty Intake.

Active: 2007 SES Hatch, Motegi MR7 Rims with 215/45ZR17 Michelin Pilot Super Sport Tires, debadged, black painted calipers and drums, RS Knob, CFM Short Throw, Billet E-Brake, CFM Focus pedals, MBRP Exhaust, XCal2, FS Front and Rear Strut Tower Bars, Diamond Plate Floor Mats and Sills, Alpine MP3 Deck, Alpine V-Power 300w Amp, Pioneer IMPP Sub, AlpineType-S door speakers, VF Engineering Rear Motor Mount, F2 RS Spoiler, Tokico D-spec shocks, HTP Cross Brace, EBC Rotors, Hawk HPS Pads, Russell SS Brake Lines, RS Wheel, SVT Blue Seats, Vibrant 2.5" Race Highflow Cat, CFM UDP. Rear SVT bumper to come.

Active: 2005 Jeep Wrangler Unlimited TJ [LJ], Volant CAI, 32" BFG Mud Terrains, and a whole bunch of goodies. Big Grin
Reply
#6
from what i've read when going turbo you want at least 2.5'' for the exhaust because turbo's don't like backpressure, and theres other people who say 3'' shows even better gains, if you do decide to go stage 2, get a 3''.
Little bit of show, little bit of go.
Reply
#7
Oscar The Grouch,Jun 18 2009, 05:22 PM Wrote:Alright here goes.

The FS Turbo is great.  However if you are thinking about doing this, you should call Randy at Focussport to discuss the options available, especially how far you want your build to go.  As for myself, I went with the GT28.  I want passing power but the occasional race setup.

Cost wise:

Stage 1 Kit 3195.00
Stage 2 Kit 699.00
AEM Uego Wideband 250.00
Gauges, Pod, Wiring 250.00
New MAF Sensor 300.00
Add Freight and Duty and taxes.

You're going to have to make a few trips to Napa for missing things, hose clamps, hose heat shielding, sheet metal for an alternator heat shield.  On FJ, Randy recommends a heat shield for the firewall, but that heat shield is for a PZEV engine, kinda worthless to us.

Comments on installation of stage 1:

Pros
1. Very easy to follow instructions.
2. Installation was over 2 days or 10hrs.  One day to remove items and install Turbo/Manifold.

Cons
1. Contrary to the instructions, Install the TURBO and MANIFOLD LAST.  PITA running tubing and hoses with it in the way.
2.  Ask Randy for some Fuel injector adapters for the Bosch ones.  I think CFM has them too.  Cutting the fuel injector wires is another PITA since they are so short.
3.  The MAF sensor location really stretches the wiring.  Recommend finding some sort of extension.

All in all it is a pretty easy installation.

Datalogging with Randy is easy.  Just do the datalogs and send to him via e-mail and he sends you the new tune.

As for the experience, IT IS FUN.  Its even more fun having a sleeper setup.  Keeping the second cat keeps the car fun, but quiet when you need to.

Now stage 2

The install is pretty easy for the intercooler, takes about an afternoon with a friend and a few beers.

I've only got as far as installing the boost gauge and boost tee, but the intercooler makes a good difference even on the stage 1 tune.

Just look at my sig and you'll see what I got.

I highly recommend getting new rubber, a dogbone mount, and 2.5" exhaust.

As from what I know that you like to drag race, upgrade your clutch and LSD before going Stage 2.  Stage 2 with lots of hard shifting will kill a clutch fast.
[right][snapback]289799[/snapback][/right]

^^ double bonus points for an exceptionally helpful post.
2008 Fusion SEL MTX - DD1 * 2009 Fusion SEL - DD2 * 2007 Focus ZXW - R*I*P * 2004 Focus ZTW CD Silver - sold * 2004 Focus ZTW Black - sold * 2003 Focus ZTW Black - sold * 2001 Focus ZTW Gold - sold * 2000 Focus SE Wagon (ZTW option) - Black - sold * 2000 Focus SE Wagon (ZTW option) - Gold R*I*P

2003 Focus ZX5 infra-red Track Rat - R*I*P
2003 ZX5 CD Silver Track Rat - retired, but still in the driveway


New track rat: 2000 ZX3, Atlantic Blue * JRSC with lots more to come

* New Zetec crate motor - NFG - thanks Topspeed *
Reply
#8
Oscar The Grouch,Jun 18 2009, 04:22 PM Wrote:Alright here goes.

The FS Turbo is great.  However if you are thinking about doing this, you should call Randy at Focussport to discuss the options available, especially how far you want your build to go.  As for myself, I went with the GT28.  I want passing power but the occasional race setup.

Cost wise:

Stage 1 Kit 3195.00
Stage 2 Kit 699.00
AEM Uego Wideband 250.00
Gauges, Pod, Wiring 250.00
New MAF Sensor 300.00
Add Freight and Duty and taxes.

You're going to have to make a few trips to Napa for missing things, hose clamps, hose heat shielding, sheet metal for an alternator heat shield.  On FJ, Randy recommends a heat shield for the firewall, but that heat shield is for a PZEV engine, kinda worthless to us.

Comments on installation of stage 1:

Pros
1. Very easy to follow instructions.
2. Installation was over 2 days or 10hrs.  One day to remove items and install Turbo/Manifold.

Cons
1. Contrary to the instructions, Install the TURBO and MANIFOLD LAST.  PITA running tubing and hoses with it in the way.
2.  Ask Randy for some Fuel injector adapters for the Bosch ones.  I think CFM has them too.  Cutting the fuel injector wires is another PITA since they are so short.
3.  The MAF sensor location really stretches the wiring.  Recommend finding some sort of extension.

All in all it is a pretty easy installation.

Datalogging with Randy is easy.  Just do the datalogs and send to him via e-mail and he sends you the new tune.

As for the experience, IT IS FUN.  Its even more fun having a sleeper setup.  Keeping the second cat keeps the car fun, but quiet when you need to.

Now stage 2

The install is pretty easy for the intercooler, takes about an afternoon with a friend and a few beers.

I've only got as far as installing the boost gauge and boost tee, but the intercooler makes a good difference even on the stage 1 tune.

Just look at my sig and you'll see what I got.

I highly recommend getting new rubber, a dogbone mount, and 2.5" exhaust.

As from what I know that you like to drag race, upgrade your clutch and LSD before going Stage 2.  Stage 2 with lots of hard shifting will kill a clutch fast.
[right][snapback]289799[/snapback][/right]
Very helpful post, thanks!

To go along with the kit i will be getting a new clutch/flywheel, just havent decided on which yet. I am pondering the 2.5" FS exhaust but what i mite do is run the 2.25 for a little bit until i have the cash to upgrade to 2.5 or 3.0.

I have a dogbone mount already in the car so thats set. I plan on buying stage 1 and 2 at the same time, that way i can get it all put together at one time.

So far i have been talking to randy on focaljet regarding the turbo options as well as other general inquiries.

Thanks so far for the responses
2007 ZX4 2.0l unaturally aspirated
FSwerks stage 2 Turbo kit, Cosworth Intake Manifold, 3" custom HKS turbo back
regular stage 2 @10ps : 232whp/219wtq
stage 2 plus @ 13psi: 278whp/229wtq
Stage 2 plus @15psi: 296whp/240wtq

2013 Focus ST Tuxedo Black - The daily
Reply
#9
You don't need to by an AEM and gauges from FS you can pick that stuff up locally for alot cheaper. Great post by Oscar talking from experience I see.
DruZX3 You Tube Page
My Rides on Car Domain

2001 Ford Focus ZX3 - Daily Driver
2008 Lincoln MKX Limited Edition - Grocery Getter
2007 Suzuki GSXR 600 - Rode and Sold
2004 Jeep Liberty Renegade - Offroaded and Sold
2008 Jeep Wrangler Unlimited X - R.I.P. Electrical Fire
2000 Ford Focus ZX3 - Traded in Now DrunkinMonkeys Car
2003 Ford Taurus Wagon - Inherited Drove and Sold
2000 Ford Focus ZX3 Turbo - Award Winning 336 WHP - Parted and Scraped
1990 Ford Festiva - My 1st Car

[Image: ZX3PixelCarEngineVIEW.png]
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#10
ZX3_2NV,Jun 19 2009, 09:45 AM Wrote:You don't need to by an AEM and gauges from FS you can pick that stuff up locally for alot cheaper. Great post by Oscar talking from experience I see.
[right][snapback]289842[/snapback][/right]

Yeah you don't have to buy the AEM and Gauges from FS. All i bought from FS is the Stage 1 and 2 kit, the rest I bought from other sources.

For gauges, I recommend Glowshift. http://www.glowshiftdirect.com/

They make a pod which fits the 00-07 focus as well as an oil adapter for oil temperature.

For oil, FS recommends Royal purple or Mobil 1, I use Quacker state.

Sold:2001 SE 2.0L SPI w/60mm TB, Steeda Shorty Intake.

Active: 2007 SES Hatch, Motegi MR7 Rims with 215/45ZR17 Michelin Pilot Super Sport Tires, debadged, black painted calipers and drums, RS Knob, CFM Short Throw, Billet E-Brake, CFM Focus pedals, MBRP Exhaust, XCal2, FS Front and Rear Strut Tower Bars, Diamond Plate Floor Mats and Sills, Alpine MP3 Deck, Alpine V-Power 300w Amp, Pioneer IMPP Sub, AlpineType-S door speakers, VF Engineering Rear Motor Mount, F2 RS Spoiler, Tokico D-spec shocks, HTP Cross Brace, EBC Rotors, Hawk HPS Pads, Russell SS Brake Lines, RS Wheel, SVT Blue Seats, Vibrant 2.5" Race Highflow Cat, CFM UDP. Rear SVT bumper to come.

Active: 2005 Jeep Wrangler Unlimited TJ [LJ], Volant CAI, 32" BFG Mud Terrains, and a whole bunch of goodies. Big Grin
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#11
GFXjamie,Jun 19 2009, 08:46 AM Wrote:To go along with the kit i will be getting a new clutch/flywheel, just havent decided on which yet. I am pondering the 2.5" FS exhaust but what i mite do is run the 2.25 for a little bit until i have the cash to upgrade to 2.5 or 3.0.[right][snapback]289833[/snapback][/right]

Get a diff to while you have the tranny out, it will help with traction quite a bit.

Its a FWD turbo car, you want to do as much as you can to help the car stick, trust me.

Spec stage 3 is what I had for a clutch in my car. My 55 year old mother drove it to work a couple of times when her subaru was getting fixed. Very stock feel to it. I had the stock flywheel lightened, I hear its a comepletely different setup (more difficult to drive) with an aftermarket one. My clutch never, ever slipped with that seup, thats with over 220 torque to the wheels. The cost for the spec is very reasonable also. Hardkore has the same setup but with an aftermarket flywheel I beleive, he can comment on the clutch feel for that kind of setup.

As for exhaust, 2.5 will be fine with the 'stock' stage 2 setup, but if your planning on forging the block and getting more power out of it, it would be a good idea to go to a 3" setup right off the bat, that way you're not spending money for nothing down the road. Kind of the same thing for the diff, while its off the car, you'll save the R&R labour costs for having to remove and re-install the tranny twice.

Spend more now, save money later ;)
[Image: ncclogo.jpg]
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#12
So i have been thinking about the install and i have a couple questions regarding it for oscar, first off is there any oil lines to be run for the turbo?

Also, i did not personally install my header, but do you need to rock the motor to get the turbo/manifold on? I need all the info i can get to be prepared for the install as it will be me and a couple friends doing all the work on it. Also, what all is required to remove the front bumper to mount intercooler?

One last thing, how hard is it to remove transmission for clutch/flywheel install along with diff? if i can do the work myself i would like to so i can cut down on as much cost wise as possible.
2007 ZX4 2.0l unaturally aspirated
FSwerks stage 2 Turbo kit, Cosworth Intake Manifold, 3" custom HKS turbo back
regular stage 2 @10ps : 232whp/219wtq
stage 2 plus @ 13psi: 278whp/229wtq
Stage 2 plus @15psi: 296whp/240wtq

2013 Focus ST Tuxedo Black - The daily
Reply
#13
GFXjamie,Jun 21 2009, 12:43 PM Wrote:So i have been thinking about the install and i have a couple questions regarding it for oscar, first off is there any oil lines to be run for the turbo?

Also, i did not personally install my header, but do you need to rock the motor to get the turbo/manifold on? I need all the info i can get to be prepared for the install as it will be me and a couple friends doing all the work on it. Also, what all is required to remove the front bumper to mount intercooler?

One last thing, how hard is it to remove transmission for clutch/flywheel install along with diff? if i can do the work myself i would like to so i can cut down on as much cost wise as possible.
[right][snapback]289895[/snapback][/right]

#1. Oil lines are run easily. T fitting where the oil pressure sensor is near the filter, and the return line goes where the drain plug is. That simple.

#2. If yours is like mine, no need to rock the boat...err i mean motor.

#3. Take off the grill between the headlights, remove the bumper shroud and remove 7 bolts underneath the bumper. Fricken easy.

As for the tranny. I can't help you there. Haven't done that... yet...
Sold:2001 SE 2.0L SPI w/60mm TB, Steeda Shorty Intake.

Active: 2007 SES Hatch, Motegi MR7 Rims with 215/45ZR17 Michelin Pilot Super Sport Tires, debadged, black painted calipers and drums, RS Knob, CFM Short Throw, Billet E-Brake, CFM Focus pedals, MBRP Exhaust, XCal2, FS Front and Rear Strut Tower Bars, Diamond Plate Floor Mats and Sills, Alpine MP3 Deck, Alpine V-Power 300w Amp, Pioneer IMPP Sub, AlpineType-S door speakers, VF Engineering Rear Motor Mount, F2 RS Spoiler, Tokico D-spec shocks, HTP Cross Brace, EBC Rotors, Hawk HPS Pads, Russell SS Brake Lines, RS Wheel, SVT Blue Seats, Vibrant 2.5" Race Highflow Cat, CFM UDP. Rear SVT bumper to come.

Active: 2005 Jeep Wrangler Unlimited TJ [LJ], Volant CAI, 32" BFG Mud Terrains, and a whole bunch of goodies. Big Grin
Reply
#14
Jamie, your bumper will be a little different but all you need is a 7mm socket for the bottom and a 10mm socket for the top bolts.

Your engine will have tones of room for all that extra power. The stock manifold takes so much room up.

I found something you should look into if you're going complete race.
[Image: 7b2d_1_sbl.JPG]
Currently - 2014 GMC Sierra 1500 SLE 4X4 Work Truck. Needs a Super Charger
2012 F150 Eco Boost Work Truck < Died several times and now it's some farmer problem.
No Longer Sleeping/In Surgery Having A Heart Transplant - 2005 Focus ZX5 Sonic Blue Modified
Sold - 1992 Astro Van CS Sky Blue Stock
Sold - 1994 Excel 2DR HB Teal First Car

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#15
Scorcher000,Jun 21 2009, 04:18 PM Wrote:[Image: 7b2d_1_sbl.JPG]
[right][snapback]289899[/snapback][/right]

WTF does that do? turn your engine into a 2.3L for cheap??? :lol:
Sold:2001 SE 2.0L SPI w/60mm TB, Steeda Shorty Intake.

Active: 2007 SES Hatch, Motegi MR7 Rims with 215/45ZR17 Michelin Pilot Super Sport Tires, debadged, black painted calipers and drums, RS Knob, CFM Short Throw, Billet E-Brake, CFM Focus pedals, MBRP Exhaust, XCal2, FS Front and Rear Strut Tower Bars, Diamond Plate Floor Mats and Sills, Alpine MP3 Deck, Alpine V-Power 300w Amp, Pioneer IMPP Sub, AlpineType-S door speakers, VF Engineering Rear Motor Mount, F2 RS Spoiler, Tokico D-spec shocks, HTP Cross Brace, EBC Rotors, Hawk HPS Pads, Russell SS Brake Lines, RS Wheel, SVT Blue Seats, Vibrant 2.5" Race Highflow Cat, CFM UDP. Rear SVT bumper to come.

Active: 2005 Jeep Wrangler Unlimited TJ [LJ], Volant CAI, 32" BFG Mud Terrains, and a whole bunch of goodies. Big Grin
Reply
#16
Forgive my lack of knowledge, but what in the H3/_/_ is that going to do? I read the description on their site and all i could do is stare and wonder...
2007 ZX4 2.0l unaturally aspirated
FSwerks stage 2 Turbo kit, Cosworth Intake Manifold, 3" custom HKS turbo back
regular stage 2 @10ps : 232whp/219wtq
stage 2 plus @ 13psi: 278whp/229wtq
Stage 2 plus @15psi: 296whp/240wtq

2013 Focus ST Tuxedo Black - The daily
Reply
#17
Anybody? lol
2007 ZX4 2.0l unaturally aspirated
FSwerks stage 2 Turbo kit, Cosworth Intake Manifold, 3" custom HKS turbo back
regular stage 2 @10ps : 232whp/219wtq
stage 2 plus @ 13psi: 278whp/229wtq
Stage 2 plus @15psi: 296whp/240wtq

2013 Focus ST Tuxedo Black - The daily
Reply
#18
GFXjamie,Jun 23 2009, 09:14 AM Wrote:Anybody? lol
[right][snapback]289976[/snapback][/right]
Looks like you install it on your block to mimic the installation of the head while you do other work such as installing pistons etc etc ... the problem it seems to be solving is the block being distorted.

I believe their description would be more understandable if they had written the first sentence of the second paragraph correctly; I believe it should read:

&quot;The torque from an improperly fastened cylinder head can impart significant distortion to the bore.&quot;

The implication being that without the head being on the block the bore is subject to distortion ... and so this piece replaces the head without restricting access to the block for other work.
2008 Fusion SEL MTX - DD1 * 2009 Fusion SEL - DD2 * 2007 Focus ZXW - R*I*P * 2004 Focus ZTW CD Silver - sold * 2004 Focus ZTW Black - sold * 2003 Focus ZTW Black - sold * 2001 Focus ZTW Gold - sold * 2000 Focus SE Wagon (ZTW option) - Black - sold * 2000 Focus SE Wagon (ZTW option) - Gold R*I*P

2003 Focus ZX5 infra-red Track Rat - R*I*P
2003 ZX5 CD Silver Track Rat - retired, but still in the driveway


New track rat: 2000 ZX3, Atlantic Blue * JRSC with lots more to come

* New Zetec crate motor - NFG - thanks Topspeed *
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#19
It's a torque plate, used to replicate the stresses of a cylinder head when honing cylinder walls. The only one who needs that is someone who is rebuilding a short block, and even then the difference it makes is so small to not be worth the cost and effort.
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#20
Thanks, ya definitely not building the block yet, i dont have a spare 10g's or more to spend on this project, im just saving up for the kit and all the parts required to have it work. Eventually i will get addicted to boost and build the block but until then.... bah humbug
2007 ZX4 2.0l unaturally aspirated
FSwerks stage 2 Turbo kit, Cosworth Intake Manifold, 3" custom HKS turbo back
regular stage 2 @10ps : 232whp/219wtq
stage 2 plus @ 13psi: 278whp/229wtq
Stage 2 plus @15psi: 296whp/240wtq

2013 Focus ST Tuxedo Black - The daily
Reply


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