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My Focus ZX5 Project
#1
Hey all , Haven't done a whole lot of talking on here , But if you are on FF also i have been there , but since this is a smaller group of More Canadian nature i figure i better live up to my nationality and bring some of my Focus love here too Tongue

I will post up my project thus far , you guys can tell me what you think and go from there.

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This is what i started with , Had just got the rims and tires on her.

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First thing i did was i color matched the front upper grill.

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Then i went and found a local parts store that could get a SVT front lower grill , and so i modded the original to fit the SVT one.


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Then i repainted the CAI to match my color scheme i was going for , and painted the battery cover too . God thats a dirty engine bay.....

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Did a little interior painting, vent rings , and corners and door handles.

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Then i had my engine bay cleaned!!!

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Not just cleaned But also finally got a euro upper grill!!


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Got something new and exciting from Massive Performance
a Trophy Valve cover!!!

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And not just the valve cover a Front and rear strut bars too!!

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Front strut bar and Valve cover installed

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Better look

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and finally and definitly not the last of it i got new HVAC knobs

More projects to come and pictures too .....

Gotta pause the upgrades until i figure out a vibration issue.


UPDATE!!!!

So i test fit the bumper , needed a little persuasion on one side , but in the end she fit on pretty good.

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Now to tear it all down again for the repair.
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#2
like the white/purple, love the hvac knobs where did you get them?

don't like the vc breather, imho catch can or just back to intake..
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#3
I bought the knobs from a FF member , but they are readily available on ebay for around 15 bucks

I am keeping my eyes open to a whole new CAI but it is down my list of things to do.
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#4
Very nice car
2002 SVT Focus
Procharger @ 10psi , Clutch Masters Stage 3 Clutch,Stainless Borla Exhaust, Ebc dimpled + slotted rotors and brakes ,Russel Stainless brake lines , Koni adjustable shocks ,Eibach Sportline Springs , CFM short throw shifter , Euro Grill , CFM 65mm tb , Mach Headlights , MSD Coil ,SCT Dyno tune @ steeda , Volant Intake .  
-2003 SVT Wagon - Euro Conversion , currently retired
Svt side skirts , st170 front bumper , mach headlights , spax rear adj shocks , focus sport rear springs , volant CAI , Roof rack delete , Street edition Spoiler , MBRP exhaust , Eibach front swaybar , shorty shifter and lots more to come!                             .
2011 SES - daily driver will be modded soon .                                                                                                                                                        
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#5
How much more was it to get white for the valve cover?
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#6
(11-18-2012, 05:46 PM)adamzx5 Wrote: How much more was it to get white for the valve cover?

From my understanding , there isn't a extra cost for a different color. I can't defulge the deal i had with massive , but based on their site there was no extra cost as they do their own powder coating.
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#7
They really do an awesome job on there powder coating.
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#8
nice stuffs
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#9
lookin good man
2000 dark violet pearl zx3: eagle rods, je pistons, fidanza cam gears, arp studs, ford racing highlift valve springs, svt front/rear disc conversion, prothane total kit, fc 65mm throttle body Tial gt3071r, tial mvs wastegate, tial Q bov, top speed "street" manifold,down pipe and dump tube, greddy boost controller, siemens deka #61 injectorz, stage 4 bully clutch way to much more to list
Instagram @o_so_slo
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#10
Updated post ! Tongue
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#11
Lookin good man , what are your plans to repair it ?
2002 SVT Focus
Procharger @ 10psi , Clutch Masters Stage 3 Clutch,Stainless Borla Exhaust, Ebc dimpled + slotted rotors and brakes ,Russel Stainless brake lines , Koni adjustable shocks ,Eibach Sportline Springs , CFM short throw shifter , Euro Grill , CFM 65mm tb , Mach Headlights , MSD Coil ,SCT Dyno tune @ steeda , Volant Intake .  
-2003 SVT Wagon - Euro Conversion , currently retired
Svt side skirts , st170 front bumper , mach headlights , spax rear adj shocks , focus sport rear springs , volant CAI , Roof rack delete , Street edition Spoiler , MBRP exhaust , Eibach front swaybar , shorty shifter and lots more to come!                             .
2011 SES - daily driver will be modded soon .                                                                                                                                                        
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#12
Well the nasty scratches im just filling with a plastic weld epoxy and sanding to smooth it out. the cracks i will be doing plastic weld with wire mesh on the back and front. i will probably have it done and completed next week.

Today i already sanded 3/4 of the bumper and filled in the scratches, tomorrow i will sand what i did today and remove the bumper and replace with my old one . Monday i will start the cracks , and by wednesday hopefully be doing paint.
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#13
Never seen those HVAC Knobs before very nice, Keep up the good work.
DruZX3 You Tube Page
My Rides on Car Domain

2001 Ford Focus ZX3 - Daily Driver
2008 Lincoln MKX Limited Edition - Grocery Getter
2007 Suzuki GSXR 600 - Rode and Sold
2004 Jeep Liberty Renegade - Offroaded and Sold
2008 Jeep Wrangler Unlimited X - R.I.P. Electrical Fire
2000 Ford Focus ZX3 - Traded in Now DrunkinMonkeys Car
2003 Ford Taurus Wagon - Inherited Drove and Sold
2000 Ford Focus ZX3 Turbo - Award Winning 336 WHP - Parted and Scraped
1990 Ford Festiva - My 1st Car

[Image: ZX3PixelCarEngineVIEW.png]
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#14
Today , well this morning , which is all the time i had before rain fell , but i sanded the nasty scratches and basically melted a little abs plastic into the scratches to fill them , so thats done , monday , as long as weather hold will take the bumper off , and start work on the cracks . Once thats done , wet sand , and prime , wet sand , prime , then if all looks good paint!! Tongue , gotta order me some fogs though


Started the custom wireing harness i am making to accomidate the SVT fogs and new headlights i am getting , so far looks good.
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#15
What kind of headlights you getting?
2002 SVT Focus
Procharger @ 10psi , Clutch Masters Stage 3 Clutch,Stainless Borla Exhaust, Ebc dimpled + slotted rotors and brakes ,Russel Stainless brake lines , Koni adjustable shocks ,Eibach Sportline Springs , CFM short throw shifter , Euro Grill , CFM 65mm tb , Mach Headlights , MSD Coil ,SCT Dyno tune @ steeda , Volant Intake .  
-2003 SVT Wagon - Euro Conversion , currently retired
Svt side skirts , st170 front bumper , mach headlights , spax rear adj shocks , focus sport rear springs , volant CAI , Roof rack delete , Street edition Spoiler , MBRP exhaust , Eibach front swaybar , shorty shifter and lots more to come!                             .
2011 SES - daily driver will be modded soon .                                                                                                                                                        
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#16
[Image: 2pquluv.jpg]

Bought them from a FF member
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#17
So a small update , AS it snowed hits Morning (&#^$&&#&R#&^&@) but didn't stop me from doing a little work , took the SVT bumper off , then my old on back on , then started to repair the damage on the SVT one.

So as of 5 pm i have all the repairs done. Tomorrow sand down he excess plastic , and then rough it all up and prime. And Wetsand , and prime ad wetsand and see where i go there.

I am hoping to have it all primed by tomorrow evening.

I also start making a wire harness for my new headlights and SVT fogs. as my car doesn't use the same connections , i had to make my own harness.

Will post pictures tomorrow of the repair ad hopefully a primed bumper.
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#18
So another update , bumper is repaired fully , and the following are pics of my repair.

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This was the worst repair on the thing , as it was a pressure joint , so it deserved a little more attention. so in the back looks ugly, but the front looks good.

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this was a simple matter of reinforcing the crack which is not a supporting crack , but it is repaired and reinforced.

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Some more of the reinforcement and repair

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some more reinforcement


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the front facing side of the first image , the major repair crack.

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This is after today , 1st coat of white finally went on , after a few bouts of primer and wet sand to smooth it.

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Tomorrow a little wet sand for a little over spray , then another coat of white . and wetsand , then clear coat.

keep in mind i am also doing this when it is far too cold to be doing this. i am baking the bumper useing a heat gun ...... not the best way to do this. but since i am in a competition with father time , and mother nature .

i want this on for the winter.

So thats where i am at. when i have the clear coat on and the lip and grill oni will take a few more pictures to show.
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#19
Look really good man. The white is awesome. Good job on the bumper too. I saw what it looked like at first. Lol
2007 black Ford Focus 2.0L zx3.
Powertrain: K&N short ram intake,CFM 65mm throttle body,Fswerks under drive pulley kit,2.5" Fswerks race exhaust,fswerks tune.
Drivetrain: Steeda short throw shifter,ST knob,stage 2 Exedy clutch/flywheel.
Suspension/Chassis: VF rear engine poly mount, all Fswerks-front upper stress bar,rear upper stress bar,front lower stress bar, SVT suspension kit with Ford Racing lowering springs,CFM tubular control arms.
Brakes/Wheels: Ford Racing black rally rims with Maxis rubber, Marco slotted and drilled front rotors,blue Hawk pads,1" spacers at rear,.5" spacers at front.
Cool stuff: 10" P1 sub with JBL amp,lime green valve cover with Fswerks engine cover custom.Big Grin
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#20
looking good, what paint are you using? Hope it has flex agent in it....
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